Building An Efficient Pillow Hot Melt Glue Production Line Using Multi-layer Cooling Water Tank

In this project for pillow hot melt glue production line, JCT once again provided the client with innovative and practical solutions.

Customer Requirements and Challenges

During our initial communication, the customer presented us with the following requirements:

• Factory space is compact, especially the cooling area, which has limited layout options.
• They require stable production of pillow hot melt glue, without compromising target production capacity.
• The equipment layout must be convenient for operation and cleaning and maintenance.
• The entire production line must maintain stability, safety and a high degree of automation.

Traditional pillow hot melt glue production line typically use a single-layer, wrap-arounf cooling water tank structure, which occupies a large area and is difficult to fit within their narrow factory space. This was the core challende of this project.

Our Customized Soluction: Multi-layer Cooling Water Tank Structure

Based on the customer's specific factory conditions, our engineers proposed a multi-layer cooling water tank design, utilizing vertical space instead of horizontal space.

Design Highlights:

1. Multi-layer water tank save over 40% of floor space

Through a three-dimensional layout, the cooling water tank is changed from the traditional linear arrangement to a multi-layer circulating design, significantly reducing the horizontal footprint and making the entire cooling section more compact without compromising functionality.

2. Longer cooling path and more stable cooling effect

Although the structure is multi-layered, the total cooling length remains the same or even longer, ensuring that the pillow hot melt glue is fully cooled and shaped in a short time.

3. More efficient automatic lifting and transfer system

JCT has designed an automatic conveying mechanism between each layer of water tanks, allowing materials to smoothly transfer from the pper layer to the lower layer without manual intervention.

4. Easy maintenance and cleaning

The multi-layer structure still retains independent drainage and cleaning ports, allowing customers to shut down sections for maintenance without affecting overall operation.

This case fully demonstrates our core strengths as a hot melt glue production line manufacturer:

• Complete customization based on customer factory conditions
• A mature engineering team capable of addressing non-standard requirements
• Accumulated long-term experience enabling innovative structural design
• Stable, safe and highly automated complete production line equipment capabilities

The successful delivery of the pillow hot melt glue production line not only improved the customer's production efficiency but also enabled them to achieve new expansion goals within limited space.